2013/01/06

API 2Y Gr60


API 2Y Gr60

API 2Y Grade60  Quenched and Tempered Steel Plate
Nearest Equivalent Grade : EN10225 S460G1+Q, S460G2+Q, BS7191:1989  450EM, 450EMZ
Characteristic :
API 2Y Grade60 is High Strength Structural Steel Plate, for welded construction of offshore structures/offshore platforms in
selected critical portions which must resist impact, plastic fatigue loading, and lamellar tearing.
API 2YGrade 60 has a minimum yield strength of 414MPa (60ksi) and a minimum, mid-thickness, transverse Charphy V-notch
impact toughness of 41J (30 ft-lbf) at -40ºC (-40ºF)
API 2Y Gr50 is an offshore steel grade which is regulated by American Petroleum Institute (API) and in some cases certified by
the American Bureau of Shipbuilding (ABS).

Delivery Condition : Roller Quenched and Tempered (RTQ)
API 2Y Grade60 high strength steel plates are delivered in the Roller Quenched and Tempered (RQT) condition.
Roller Quenched and Tempered steel plates are produced by heating high quality reversing  plates of the require chemical composition and thickness rolled
from continuously cast slabs or direct rolled ignots of sulphur steel.  The plates are heated to a temperature, depending on grade,
in the range 880°C to 930°C and then water quenched using a Drever Roller Pressure Quench unit.

The plates are quenched at very high cooling rates by large volumes of high pressure water sprayed across the full width of the plate on
to both top and bottom surfaces. During the quenching operation the plates are held flat and are in continuous motion, thus ensuring that
each part of the plate is cooled at the same rate. The precise rate of cooling during quenching is achieved by controlling the water pressure and
the speed of passage of the plate through the unit, allowing consistent properties to be achieved in the final product.
The quenching efficiency of this process is extremely high, giving the desired properties with very low levels of microalloying elements and low levels of CEV.

The final levels of strength and toughness are achieved by tempering heat treatments performed in furnaces with uniform temperature
distribution and close temperature control. Using this method, plates satisfying grades requiring nominal yields of 420 MPa, 450 MPa and 460 MPa
can all be produced from steel slab or ingots of similar target compositions.
Thickness, t
mm [in.]
Yield Strength MPa
[ksi]
Tensile Strength
MPa [ksi],min.
Minimum Elongation
(in 2”) / %
Minimum Average Charpy-V Impact Energy / J @ -40ºC
t ≤ 25.4 [1.00]
414-621 [ 60.04 - 90.07 ]
517 [ 75 ]
22
41
t > 25.4 [1.00]
t ≤ 100mm [ 3.938” ]
414-586 [  60.04 - 85.00]
517  [ 75 ]

Chemical Composition (ladle analysis/wt %) (1)
C
max.
Si
Mn
S
max.
P
max.
Cr.
max.
Mo
max.
Nb
max.
V
max.
Ti
Ni
max.
Al(tot)
N
max
0.16
0.05/0.50
1.15/1.60
0.01
0.03
0.25
0.15
0.03
nda
0.003/0.02
1.0
0.02/0.06
0.012
(1) other restrictions apply beyond those shown


Testing
A full range of testing facilities are available within our steel mill at which the standard testing requirements of each specification are undertaken.
Further specialist testing can be undertaken as necessary at one of the steel mill technology centres.

Non-destructive testing (NDT) facilities are available in- house. When specified, testing is carried out by NDT operators who are certified in accordance with EN473.
The NDT facility can be incorporated into the 100% inspection process, an offline activity for checking the product conformity to the standard applied.
This inspection service is operated in a dedicated bay by teams of experienced steel inspectors ensuring a high level of service and a quality product.

Certification
Mill certification is in accordance with EN10204. Inspection certificates are normally supplied to Type 3.1.B although at the customer’s request
other certification can be supplied, e.g. Types 3.1.C, 3.2 and 3.1.A. Certificates are available in English, French and German.

Properties data
The following pages show the typical chemical composition and selected mechanical properties for plates processed using each of the three routes described.
In all three cases the typical chemical composition is given for the full thickness range available. Mechanical properties are presented as histograms showing the
distribution of properties achieved in practice when rolling a large number of plates from several different casts of steel.
The histograms cover typical thickness ranges used for offshore applications.

Shearing
RQT high strength steel plates can be cold sheared. In view of the high strength level relative to mild steel and other structural steels,
proportionately higher shearing power is required for any given thickness.

Flame cutting
Plates may be cut satisfactorily with standard oxy-gas equipment. Neither preheating nor postheating is normally required.
However, where fabrication codes specify maximum hardness levels, attention must be paid to the selection of appropriate gas cutting procedures.
Care should be taken to ensure that flame cut edges are free from sharp notches, as these may prove detrimental to subsequent cold forming operations.
Prior to cold forming, gas cut edges should be ground back in regions to be bent.
In multiple cutting situations, care is required to achieve a balanced arrangement of the cutting torches to minimize plate distortion.
Many fabrication standards stipulate that cut edges not fully incorporated into a weld should be ground back to remove the hard edge.
It is recommended that these standards are followed.

Plasma Cutting
Plates may be plasma cut within the operating thickness ranges of the equipment. All plasma cut edges which form part of a
weld preparation should be incorporated fully into the weld. As with flame cut edges,
plasma cut edges should be ground back in the regions to be bent prior to cold forming.

Cold forming
All types of structural steel plate described in this brochure can be readily cold formed. Due to the higher strength level of RQT steels,
the power required for cold forming is proportionately greater than that required for mild steel plates of the same thickness.
For the same reason, greater spring-back will be experienced for which due allowance must be made.
Bending and brake press forming of RQT steels should, where possible, be carried out with the axis of bending at right angles to the rolling direction.
Minimum values of bending radius and of die opening for 90° bends, expressed as multiples of the plate thickness (t), are given in the following table.

Bend axis vs. rolling direction
Minimum inside bending radius
Minimum die opening
Perpendicular
3.0t
8.5t
Parallel
4.0t
10.0t

Hot Forming
Roller Quenched and Tempered (RTQ) high strength steels are not suitable for hot forming.
Should it be necessary to consider a warm forming operation or a line heating operation, it should be performed at a temperature below 550°C and
at least 50°C below the tempering temperature stated on the inspection certificate.
Total heating times for single or multiple forming operations should be restricted to less than 1 hour per 25mm of plate thickness.

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